Garment manufacturing is one of the most labor-intensive industries in the world. Most of these factories are relying on manual or job ticketing system to track production and workers’ performance. As a result of the lack of real-time and automated data, these factories encounter the problem of ineffective and inefficient production management.
Key Advantages :
1. Enable increase in productivity; 2. Enhance management control;
3. Easy to Use; 4. Support Multi-Languages; 5. Support Various
production modes; 6. Investment payback within six months,
7. Reliable; and 8. Award recognitions
System Key Modules :
1. Shop floor management
2. Workstation management
3. WIP management
4. Worker management
5. Quality management
Using low radio frequency technology and wireless technology to capture real time product
information and worker performance throughout the production process. It offers a complete solution from data
capturing to a software platform allowing line supervisors to monitor and balance each production line, in real
time. It also comes with a suite of sophisticated yet easy to use tools for management to analyze their factory
floors in different perspectives. Its overall benefits include: –
—–Real time identification of production bottlenecks
—-Savings in payroll
—-Reduction of defect rate
—-Prevent missing garment
—-Accurate measurement of production output and cycle time
—-Streamlined processes with less human errors
—-Standardization and simplification of production management process
As of October 2019, over 150 factories across Asia including 150,000 workers have committed to using Zymfactory to optimize their production.
The system has been implemented in garment factories producing various production categories, including
jackets, pants, cut-and-sewn knits, intimate wears, sweaters, swimming wears, handbags, etc. One of the most
praised facts by customers is that the new system will not change the existing operations significantly.
In a recent poll conducted by Zymmetry, most of the factories that have implemented the system managed to
improve their productivity by 10-30%, reduced payroll by 5-8% and most importantly, realize payback of their
investment within 6 months.
About Zymmetry Group
Founded in 1989 as MSC Limited, the Zymmetry Group is a leading global sourcing and manufacturing solutions
provider for the apparel industry. Headquartered in Hong Kong, the Zymmetry Group has customers ranging
from global brands based in the United States, Canada and Europe, to large global manufacturing enterprises
based in Asia.
Regions: Philippine, Vietnam and Thailand
